Embedded PCBs

KSG offers you the right solution for the integration of active and passive electronic components - up to a minimum size of 01005 and a maximum component height of 2.5 mm.

Two graphics of an embedded PCB with different contacts

Your advantages

  • Production of application-specific systems (System-in-Package, SiP)
  • Maximum miniaturisation possible
  • Replaces board-to-board solutions
  • Housing replacement/protection against accidental contact 
  • Optimised thermal and power distribution
  • Improved EMC protection
  • Shorter signal paths
  • Complicated reverse engineering/plagiarism protection
  • Protected from extreme environmental influences
  • Protected from vibration, impact and pressure effects

We are happy to support your embedded pcb project at every step along the way. 
Contact our expert team here.


Lack of space on the outer layers? Why not use an additional assembly layer inside the PCB? With its embedding technologies, KSG offers you the right solution for the integration of active and passive electronic components - up to a minimum size of 01005 and a maximum component height of 2.5 mm.

Number of layers≥ 3
PCB thickness

≥ 0.25mm for assembly layer
Total thickness dependent on component height

MaterialsFR4, other base materials on request 
Glass transition temperature150°C, 170/180°C
Special features of componentsComponents with cavities or electrolytic capacitors unsuitable; Suitability of the components must be tested; Components with copper terminals are required for laser connection; maximum height 2.50 mm
Special features PCBno HAL 
Design rules on request 

The specified values represent the maximum performance spectrum and may be restricted in certain combinations.

Cavity describes the production of one or more defined cavity in the PCB. The components are contacted electrically and mechanically using various methods.

Detail view of a PCB, made with the cavity process

The soldering process is used to place components on a PCB and embed them in the subsequent laminating multilayer in its composite. The electrical contact is made via the rewiring in the multilayer.

Detailed view of an embedded component contacted by the pad bonding process.

The components are bonded to a multilayer component, laminated into the composite and electrically connected by means of laser and subsequent electroplating. The components used have a terminal contact adapted to this technology.


Digital Design Compass

The smart platform for fast and reliable PCB development.

  • 2 plants. 1 platform. Available 24/7.
  • Design rules for all technologies
  • Practical examples and design-to-cost tips

We’ve combined all the parameters for you in our Design Compass. 

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A safe track to be smarter together

Take advantage of the direct line to the experienced PCB experts in our Technical Support. We are happy to support you in every phase of your project.

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Submit             inquiry

Talk to us in the early stages of development and contact our team of experts. Together we will find the solution that makes your product even better.

Submit an inquiry

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Workshop &    Online Consulting

With a workshop at our company or at your office, we give you the opportunity to discuss the crucial technical aspects and features of your project in detail.

Request workshop

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Co- Engineering & Support

From design & layout checks to various calculations and thermal analysis - the experienced, competent Technical Support team will be happy to help you.

To the services

When two soldering layers are not enough: maximum component density through embedding

Production of application-specific systems (System-in-Package)

Various integration technologies available

Detail view of an embedded PCB