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3D printed circuit boards
for space-saving designs

Three-dimensional PCBs make optimum use of tight installation spaces. 
For the realization of your 3D printed circuit board, we offer different technologies, each with specific 
technical properties, design advantages and limitations. 

Group of 3 printed circuit boards

Your advantages

We are happy to support you in every phase of the realization of your 3D project. Contact our experts here.

Multidimensional solutions

Three-dimensional PCBs make optimum use of tight installation spaces. Parts of a circuit that are connected to each other on different PCBs or PCB segments also replace connectors and cables. 3D printed circuit boards can also increase the packing density, reduce weight, increase the reliability of the assembly and open up new design possibilities as well as reduce system costs.

Multi-dimensional PCBs can be designed using various processes, assembly variants and materials. We offer you different technologies so that your 3D printed circuit board can be realized in the best possible way. Each of these three processes uses different structures and has different technical properties, design advantages and limitations.

 

High-speed cameras

Structure

sequential, 6 copper layers,

2 flex layers

MaterialFR4 - Isola DE104 (TG≈135 °C), polyimide
PCB thickness1.1 mm
Printed circuit board technologyRigid-flex symmetrical, plated through, 
Line/Space: 100 µm/150 µm
Surfaceelectroless nickel/gold
Special features3 press cycles, symmetrical design, blue solder mask

 

Motor control for fan cooling

Structure4 layers multilayer, 70µm copper
MaterialFR4 TG150°C Panasonic R-1566W
PCB thickness1.7 mm
Printed circuit board technology12mm, 8mm and 2mm wide copper profiles on an inner layer and an outer layer for 60 and 15 amps
Special featuresEight half bridges must be connected to the plugs with 4x15A = 60 ampere cables. The heat dissipation of the half bridges must take place via a bending edge to a PCB tab, which is bonded in the housing with an aluminum heat sink.

 

Sensor for production lines

Structure4-ply multilayer
MaterialFR4 TG150°C Panasonic R-1566W
PCB thickness1.5 mm
Printed circuit board technologySemiflex, one flex layer outside, cover film over flex area
 

Event lighting

Structure4-ply multilayer
MaterialFR4 Standard TG 130°C
PCB thickness1.6 mm
Printed circuit board technologySemiflex in combination with HSMtec® for cooling the LED to the heat sink

For the realization of a 3D printed circuit board
there are many parameters to consider.
Therefore, please contact us already in a
early development phase.
With an online consultation or workshop
at your site, we can start right at the beginning
the technical aspects and 
Discuss special features, which
this type of circuit board entails.
Even with technical optimizations or measures
We are happy to support you in reducing costs.

Simply make an appointment now:

 

Between 3D integration and cost pressure - expert tips for cost-efficient 3D printed circuit boards

Are you faced with the challenge of assembling your electronics under difficult installation conditions and still have to adhere to tight budgets? Then three-dimensional PCBs could be your key to success. After all, these space-saving wonders are known for increasing packing density, reducing weight and system costs and increasing the reliability of the assembly. Look forward to a new issue of KSG XPERTS, in which Ralph Fiehler and Sebastian Seifert provide you with valuable tips and tricks for cost-efficient 3D PCBs.

In this online seminar

3D printed circuit board rigid-flex close-up

PCB technologies for multidimensional solutions

Rigid-flex

Starrflex: Printed circuit boards/ PCB Printed circuit board technology solutions

Semiflex

Semiflex: Printed circuit boards / PCB KSG

HSMtec© 3D

Preview Digital Design Compass Banner

Digital Design Compass

The smart platform for fast and reliable PCB development.

We have bundled all the parameters for you in our Design Compass.

Together smarter for sure

Take advantage of the direct line to the experienced PCB experts in our technical support team. We are happy to support

you in every phase of your project.

A technical support employee at the computer

Make a request

Talk to us in the early development phases of your project and contact our team of experts. Together we will find the solution that will make your product even better.

Technical support team meeting of the KSG Group

Workshop & online consultation

With a workshop at our premises or at your site, we give you the opportunity to discuss the key technical aspects and features of your project in detail.

Portrait of Mr. Johann Hackl Technical Support KSG GmbH

Co-Engineering & Support

From design and layout checks to various calculations and thermal analyses - the experienced, competent Technical Support team will be happy to help you.

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