{"id":9751,"date":"2024-02-06T07:52:56","date_gmt":"2024-02-06T06:52:56","guid":{"rendered":"https:\/\/ksg-pcb.com\/?p=9751"},"modified":"2025-02-18T08:35:03","modified_gmt":"2025-02-18T07:35:03","slug":"the-cost-optimized-printed-circuit-board-material-and-layer-structure","status":"publish","type":"post","link":"https:\/\/www.ksg-pcb.com\/en\/die-kostenoptimierte-leiterplatte-material-und-lagenaufbau\/","title":{"rendered":"The cost-optimized printed circuit board. Part 1: Savings potential for material &amp; layer structure"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"9751\" class=\"elementor elementor-9751\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-57633c5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"57633c5\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-605face4\" data-id=\"605face4\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7e1f6bcd elementor-widget elementor-widget-text-editor\" data-id=\"7e1f6bcd\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>The demand for ever more powerful and compact electronic devices is constantly growing. However, in times of rising raw material and energy prices, developers, engineers and companies are faced with the challenge of finding the right balance between quality and cost-effectiveness when developing high-performance components. This also applies to printed circuit boards as the backbone of electronic circuits.<\/strong><\/p><p>But where are the starting points for acting as efficiently as possible in view of the cost explosion on the procurement markets? Printed circuit boards actually offer numerous opportunities to realize potential cost savings through technical adjustments. Biggest <strong>Influencing factor is the base material<\/strong> with an average share of 35 % in production costs. It is important to choose the right material, make maximum use of it and optimize the layer structure.<\/p><h3 class=\"wp-block-heading has-text-color has-link-color\" style=\"color: #0a9678;\"><strong>Choosing the right material<\/strong><\/h3><p>When selecting the right material for printed circuit boards, several factors play a decisive role, influencing not only the technical performance but also the costs. In principle, the <strong>Base material type <\/strong>should always be selected according to the operating temperature and thermo-mechanical stress. It is important to consider the specific requirements of the application in order to ensure optimum performance and service life of the PCB.<\/p><p>Standardization is also key. For this reason, the focus should be on <strong>Standard superstructures<\/strong> where this is technically possible. These not only offer proven structures, but also facilitate availability and cost-effectiveness. It is also advisable to use standard values when determining laminate thicknesses.<\/p><h3 class=\"wp-block-heading has-text-color has-link-color\" style=\"color: #0a9678;\"><strong>Further recommendations from the KSG experts:<\/strong><\/h3><ul><li>Concentrate on dual-ply structures for prepregs.<\/li><li>Make the layout as large as possible, because tight line space requirements are not only a cost factor in terms of material, but also due to the required yield reduction.<\/li><\/ul><figure class=\"wp-block-image aligncenter size-large is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"870\" height=\"580\" class=\"wp-image-9815\" style=\"width: 870px;\" src=\"https:\/\/ksg-pcb.com\/wp-content\/uploads\/2024\/02\/KSG_GmbH_8.2.21-013-1024x683.jpg\" alt=\"Selection of base material\" srcset=\"https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/KSG_GmbH_8.2.21-013-1024x683.jpg 1024w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/KSG_GmbH_8.2.21-013-300x200.jpg 300w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/KSG_GmbH_8.2.21-013-768x512.jpg 768w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/KSG_GmbH_8.2.21-013.jpg 1500w\" sizes=\"(max-width: 870px) 100vw, 870px\" \/><br \/><strong style=\"font-style: inherit; color: var( --e-global-color-primary ); text-align: left;\">In view of the copper price trend, use 18 and 35 \u00b5m base copper wherever possible.<\/strong><\/figure><h3 class=\"wp-block-heading has-text-color has-link-color\" style=\"color: #0a9678;\"><strong>Making maximum use of the material<\/strong><\/h3><p>True to the motto \"<strong>Refined scrap costs money<\/strong>\", material utilization has a direct impact on all process costs. Early coordination with the manufacturer is therefore crucial in order to ensure maximum utilization of the material for printed circuit boards. It is advisable to discuss the utilization design intensively as early as the planning phase. The focus here should be on individual part specifications and minimum requirements in order to create room for efficiency increases. With the help of our <a href=\"https:\/\/www.ksg-pcb.com\/en\/pcb-development-support\/\" target=\"_blank\" rel=\"noreferrer noopener\">Technical support<\/a>The ideal use of the materials in your production-ready PCB can be simulated. This simulation not only enables precise planning, but also the optimization of cost structures.<\/p><h3 class=\"wp-block-heading has-text-color has-link-color\" style=\"color: #0a9678;\"><strong>Further recommendations from the KSG experts:<\/strong><\/h3><ul><li>Consider scoring instead of milling for contour processing. Cost savings of up to 12 % are possible here.<\/li><li>Use the design-to-cost recommendations in the <a href=\"https:\/\/design-compass.ksg-pcb.com\/Login.htm\" target=\"_blank\" rel=\"noreferrer noopener\">Digital Design Compass<\/a> of the KSG Group.<\/li><\/ul><figure class=\"wp-block-image aligncenter size-full is-resized\"><img decoding=\"async\" width=\"3866\" height=\"2579\" class=\"wp-image-10214\" style=\"width: 870px; height: auto;\" src=\"https:\/\/ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC.png\" alt=\"Technical support at KSG\" srcset=\"https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC.png 3866w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC-300x200.png 300w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC-1024x683.png 1024w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC-768x512.png 768w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC-1536x1025.png 1536w, https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/2023_11_17_KSG-Mockup-DDC-2048x1366.png 2048w\" sizes=\"(max-width: 3866px) 100vw, 3866px\" \/><br \/><strong style=\"font-style: inherit; color: var( --e-global-color-primary );\">The Digital Design Compass provides you with crucial PCB information and design rules for all KSG technologies.<\/strong><\/figure><h3 class=\"wp-block-heading has-text-color has-link-color\" style=\"color: #0a9678;\"><strong>Optimize the layer structure<\/strong><\/h3><p>Cost reduction potential can also be tapped into when designing the layer structure by taking the following factors into account:<\/p><ul><li>Reduce the number of layers and thus save material costs and an entire IL production run (6-12 operations).<\/li><li>Avoid multiple pressing, as this means significantly higher production costs.<\/li><li>Avoid buried vias and make all connections from the outer layers if possible.<\/li><\/ul><p><strong>How do you feel about this topic? Find out in<a href=\"https:\/\/www.ksg-pcb.com\/en\/the-cost-optimized-printed-circuit-board-part-2-savings-potential-in-pressing-drilling-milling\/\"> Part 2 of our series of articles<\/a>where further savings potential can be exploited on the way to cost-efficient printed circuit boards.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Die Nachfrage nach immer leistungsst\u00e4rkeren und kompakteren elektronischen Ger\u00e4ten w\u00e4chst unaufh\u00f6rlich. In Zeiten steigender Rohstoff- und Energiepreise stehen Entwickler, Ingenieure und Unternehmen jedoch vor der Herausforderung, bei der Entwicklung von [&hellip;]<\/p>\n","protected":false},"author":26,"featured_media":10605,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[221],"tags":[372,177,385],"class_list":["post-9751","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-design-to-cost","tag-leiterplattenherstellung","tag-sensorik"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Kostenoptimierte PCB \u2013 Material &amp; Lagenaufbau \u26af pcb-blog.com<\/title>\n<meta name=\"description\" content=\"In unserer dreiteiligen Artikelreihe erfahren Sie, mit welchen Ma\u00dfnahmen Sie die Kosten Ihrer Leiterplatte positiv beeinflussen.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.ksg-pcb.com\/en\/the-cost-optimized-printed-circuit-board-material-and-layer-structure\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Kostenoptimierte PCB \u2013 Material &amp; Lagenaufbau \u26af pcb-blog.com\" \/>\n<meta property=\"og:description\" content=\"In unserer dreiteiligen Artikelreihe erfahren Sie, mit welchen Ma\u00dfnahmen Sie die Kosten Ihrer Leiterplatte positiv beeinflussen.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.ksg-pcb.com\/en\/the-cost-optimized-printed-circuit-board-material-and-layer-structure\/\" \/>\n<meta property=\"og:site_name\" content=\"KSG GmbH\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/ksgpcb\/\" \/>\n<meta property=\"article:published_time\" content=\"2024-02-06T06:52:56+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-02-18T07:35:03+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.ksg-pcb.com\/wp-content\/uploads\/2024\/02\/Technischer-Support-KSG.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1024\" \/>\n\t<meta property=\"og:image:height\" content=\"683\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Tobias Behnert\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Tobias Behnert\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.ksg-pcb.com\\\/die-kostenoptimierte-leiterplatte-material-und-lagenaufbau\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.ksg-pcb.com\\\/die-kostenoptimierte-leiterplatte-material-und-lagenaufbau\\\/\"},\"author\":{\"name\":\"Tobias Behnert\",\"@id\":\"https:\\\/\\\/www.ksg-pcb.com\\\/en\\\/#\\\/schema\\\/person\\\/cbc2ebdaddb75f4f100b3a0395484bcb\"},\"headline\":\"Die kostenoptimierte Leiterplatte. 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