For the small and large steps of mankind.

Astronaut motif in printed circuit board optics represents the very best technology available today.

Overview of PCB technologies

We make PCBs that work on the tiniest of scales. And PCBs that control huge installations. The diversity of possibilities with KSG PCBs is endless. But they all have one thing in common: Even the smallest of spaces can have a massive claim to perfection. After all, the "whole" makes the grade only if the details are just right.

Co-engineering & PCB-Services

For the manufacture of our circuit boards, we select high quality materials, use advanced technologies and
work to European standards. Upon request, we can support the development process with co-engineering
and expert advice.When we tackle something together, it will be a success. Let’s shake on it!

Employees at the printed circuit board manufacturer providing express service
hours
96

Our express service allows you to implement your ideas as quickly as possible. We can deliver in as little as four days!

Calculation of impedances

Calculation of impedances

One of our services that PCB developers particularly appreciate, as the market for impedance-controlled PCBs is growing rapidly. The calculation of impedances is a complex process that is performed with the help of a special software (Polar) that uses the latest calculation methods and is capable of modelling PCB structures. The software enables the precise simulation of changes to track parameters and thus the exact prediction of the impedance characteristic, taking production tolerances into account.

Express production in series quality

Express production in series quality

If you order one PCB from KSG, the process we follow is exactly the same as if you were ordering a thousand. Small batches and samples are always produced on series equipment. This means that, from the very first day, you can be certain that your project i s suitable for series production.

Calculation of layer stacks

Calculation of layer stacks

You specify the thermal and electrical properties. We use these specifications to determine the ideal technically achievable layer architecture with the most economical use of material. Our calculation tool bundles decades of experience in the production of the most diverse of applications and makes an active contribution to resource-friendly material usage.

Design and layout

Design and layout

Errors at the start of the product development cycle are themost expensive errors of all! Our engineers use the design rule check, in accordance with IPC standard design parameters, to verify whether your layout data is valid and producible. This allows us to identify potential errors before manufacturing begins and to ensure the prerequisites that mean your PCB will work optimally. This guarantees a board that can be processed without problems - from the very first piece.

Quality documentation

Quality documentation

In order to meet your quality standards, we check each of your PCBs during and after production using the latest measurement and analytical equipment. Whether your quality requirements are physical, functional, or aesthetic, nothing is too specific for us. We carry out precise checks - with a measurement report or comprehensive quality documentation, if required.

Calculation of current-carrying capacity

Calculation of current-carrying capacity

The dimensioning of conductor tracks is subject to a standard set of rules. If your needs are particularly precise, then our R&D department will provide support from a very early stage. Our current-carrying capacity calculations are software-supported and ensure that your special product actually works at the end of the process.

Calculation of technical performance

Calculation of technical performance

PCBs fulfil their mission without being noticed at the heart of a complex system. If the thermal behaviour is not optimal, additional costs arise for prototypes or series costs because more material is used than is actually necessary. We can carry out a simulation of thermal behaviour using self-heating and ambient conditions. This actively prevents unnecessary costs.

Long-term and ageing tests

Long-term and ageing tests

During daily usage, PCBs are exposed to the most diverse of internal and external influences. For many applications, it therefore makes sense to check the stability of the product properties. At our reliability lab, we use an accelerated ageing process to precisely simulate and then document the effects of these factors.

Uses & applications

Cars, production robots, ultrasonic equipment: Without a PCB, nothing moves. It is the centrepiece that keeps the world going.

3D PCBs
3D PCBs

For special applications, we manufacture special PCBs at KSG. When even the last bit of space in the case needs to be used optimally, 3D circuit boards cleverly adapt to the environment. Because fragile connectors are not required, they also increase reliability and reduce system costs.

  • Different technology and stack-up variants, such as rigid-flex, semi-flex and HSMtec®, offer a multitude of possibilities

  • In addition, there are new design options depending on the application and special installation variants

  • Secure connection technology

  • Reduction in processing steps for the further processing of assemblies

Printed circuit board with thermal management
Thermal management

To ensure that our circuit boards always remain “cool”, we have our own range of technology concepts for the optimal cooling of hotspots on your circuits. Good thermal management creates the basis for a high level of reliability and a long service life of the complete application.

  • Use of standard materials and technologies

  • Control and power electronics on the same board

  • Targeted partial hotspot cooling of power components such as MOSFETs, LEDs, ...

  • Design support and calculation of heat paths

High current PCB
High current

High currents often require a lot of copper in order to ensure that the circuitry works as well as possible. Thanks to a broad technology portfolio for thick copper boards, we can offer you a reliable base that's ideal for your project.

  • Control and power electronics on the same board

  • Various installation geometries possible

  • Targeted partial increase in cross-section for high-current paths

  • Design support and calculation of current paths